Soldering Techniques-Fixing A Foil Problem 

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Glass Artists Newsletter - December 2011

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You can read our current newsletter here on-line each month, free of charge. We hope you will take the opportunity to let your stained glass artist friends know about the newsletter and if you have students, encourage them to read it.

If you'd like a reminder when a new issue is published simply send us your e-mail address.

In the meantime, we welcome your input and support. Let us know if you have tips and techniques or product information you'd like to share.

We've got two shows going on this month! And we have pieces in all but one of the six galleries on the art stroll (ornaments in two galleries).

This is our fifth year at The Covey Center For The Arts in downtown Provo. The show, "Illuminate" features lit stained glass. It's on the second floor.

The other, "His, Hers And Ours" is a show at the Utah County Health And Justice Building. Artists and their artist spouses are displaying work.

Jeanne is surrounded with lamp parts as we get ready for our "Illuminate" show at the Covey Center.

It's not a very big display, but the warmth of the show is dramatic!

 
I finished soldering a panel and noticed a problem. So, it was a perfect time to grab the camera and document how the fix was accomplished. The lighting wasn't ideal, so the pictures are a little dark in places, but you'll get the idea. 
We sell copper foil, solder, flux, soldering irons, solder stands and rheostats here on our website. Click Here.

Soldering Technique-Fixing A Foil Problem


 

I found a problem with the panel that I just soldered.

You can view a video of this fix at
www.youtube.com/watch?v=_XPDZOY6SN8

Either the foil was applied crooked or it got rolled up when the panel got slid during soldering.

On this side the foil and lead line look perfect. It's just on the back where you can see the problem.

Most clients would never notice, 
but "a professional fixes their mistakes."

First I wipe the flux off of the panel where the repair will be made since I need the foil to stick to the glass and the lead.

I then apply foil to the lead line, some sticks to the glass, most sticks to the old lead line. It creates the "look" of a straight line.

I use a finger to rub the foil, making sure it is stuck down.

By placing a craft knife blade next to the foil, I can easily tear off the excess.

Then I apply flux.
I begin soldering the foil to one end of the lead line, letting the hot iron push the foil down into the melted solder.
I do the same thing to the other end. This captures the foil so that it won't move around as I solder it.
Now I can solder the entire lead line. I let the foil sink down into melted solder and make sure the foil is covered by solder.

The finished piece of glass looks great and no one will ever be able to tell there was a problem.


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Email:  david@gommstudios.com

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Even if a piece has been soldered
some mistakes can still be fixed.

 

The YouTube Video of The Article