Building A Stained Glass Lamp With A Worden Mold (part 1)

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Glass Artists Newsletter - February 2011

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End of January we took down the Covey Center show. It was a great success and we had a lot of fun!

We had an exhibit that started on February 5th and ran through Valentines day at My Finer Consigner in Pleasant Grove, Utah.

The video I shot of it can be seen at http://www.youtube.com/watch?v=gUwKUSAxPN8 

We bought a Kodak Zi8 camera which allows us to take video and post it to You Tube. 

We enjoyed working most of the month on transom windows for a home in the American Fork/Highland area..

 

Last month we showed how we repaired a lamp shade and this month, I show the beginning of how a lamp shade is made using the Worden mold system.
(Click here to read part 2)              (Click here to read part 3)            (Click here to read part 4)

 

Building A Stained Glass Lamp With A Worden Mold (Part 1)


 

”building

There are two parts to the Worden system of lamp molds. One is the rigid Styrofoam form and the other is the pattern pieces and magic strips that guide you as you build the shade.  

By dividing the pattern and the mold apart, stores can carry all their product line without taking up too much space.

”building

I first used silicone caulking to glue the magic strips to the mold. The caulking didn't cure, so after two or three days, I peeled them off and carefully scrubbed them with a small amount of water to get the bad silicone off the strips. Then I placed a heavy book on them as they dried so they wouldn't warp.

”building

As you prepare to do a lampshade, you won't have to make the same mistake I did. You can start by lining up the cut out magic strips on paper to contain your mess.

”building

Then spray a moderate layer of glue just on the part of the mold marked for the first magic strip.

”building

Then press the magic strip in place. You'll find that if you use care and patience, smoothing the strip over and over, it will begin to stick well. 

”building

Work your way up the mold, spraying and applying each strip one at a time.

”building

Pay attention to how the strips line up with each other as well as the guide markings on the mold.
After all the strips are in place, you may want to apply wide, clear tape to the entire surface, to further hold the strips down and to provide some small protection for the mold, from dripping solder and flux.

”building

Above are two molds. The one on the right is the mold we've been working with, covered in tape to protect it. The one on the left has been used and not prepared or protected. There are many holes melted right through the mold from solder drips.


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Worden lamp molds
work well for stained
glass lamp shades


We highlight the Folk
Birdy that we love.


We added the pattern
to the four leaf panel


Bryan Pope is a great
friend and has helped us
with our marketing.