Building A Frame For Stained Glass Shutters

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Glass Artists Newsletter - December 2010

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Last month, Jeanne's book, Stained Glass Mandalas For Meditation was published and we held her book signing at our art show opening at the Covey Center For The Arts.

The show will be up through January 27, 2011. We also have work hanging at Ion Fitness which is near the River Woods outdoor mall in Provo. We'll send out an announcement when we have a meet and greet there.

Here Jeanne gets ready to sign a book.

And here is one of the two lovely harpists who entertained us through the evening.

 
I graduated from college as an Industrial Arts instructor, so I'm used to working with all the most professional tools. When I decided to build some shutters to fit a window in our home, I had to rely on my own tools. This project is more about woodworking, but it may come in handy if you ever need to build a frame for a piece of glass.
 

Building A Frame For Stained Glass Shutters


 

”build

I needed the joints of the shutters to be very strong. If I had a biscuit joiner or a doweling machine, I could have used those. I had to resort to the tried and true method of using wooden dowels, so I marked my wood and drilled holes as straight as possible.

”build

I didn't have dowels, so I cut some little bits using the band saw. Square dowels hold a lot of glue, so will be strong once the glue dries.

”build

I filled the holes with glue so that there wouldn't be any voids when the dowels went in. 

(I filled the holes in both pieces of wood)

”build

Then I inserted the dowels.

”build

I then put both pieces together, with paper underneath to avoid sticking the joint to the table.

”build

You can't see it in the photo, but at the other end of the shutter, I nailed a stop board to the table so the shutter wouldn't slide off as I worked on it.

I tapped the top onto both sides (at both ends of the shutter).

”build

Because I didn't have long enough clamps for the shutter, I nailed a cleat onto the table that I could use to squeeze the shutter with short clamps. The nailer at the bottom kept the shutter in place.

”build

After the clamps were in place, the top was pulled up at a slight angle to the rest of the frame. If I left it, I would have a lot of sanding to do.

(I wiped the excess glue off with a damp rag)

”build

The easy solution was to nail the top to the work bench which held it straight.

”build

Here you can see the entire shutter held in place to dry on the workbench and the bottom nailer holding the shutter in place at the bottom. 

24 hours later, I pulled the frame off of the work bench and glued up the second one.

”build

I cheated and took the two frames over to a cabinet shop where they were sanded down perfectly, in a fraction of the time it would have taken me to do it by hand.

Then I set my router and cut a rabbit to receive the glass. 

”build

The results were good, leaving a rounded edge, so the glass needed to be rounded a little to fit in place.

”build

I painted the shutter, using bondo to fix a knot hole and caulked the angel windows in place.

I've started using a silicon based caulking on the first bead that goes in the frame which the window gets bedded into. This gives a better bond, glass  to the frame. Once the window is in place I finish off with paintable caulking. 

The finished panels look great and the shutters won't fall apart because the woodwork is strong. 

”build         

Here they are on display, when the show is over we'll install them in their permanent spot.


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Email:  david@gommstudios.com

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The shutters turned
out great.


We highlight the
kitchen panels we rebuilt.


We added the pattern
of a cherry panel