Set Up A Sandblaster Part 2

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Glass Artists Newsletter - May 2010

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You can read our current newsletter here on-line each month, free of charge. We hope you will take the opportunity to let your stained glass artist friends know about the newsletter and if you have students, encourage them to read it.

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In the meantime, we welcome your input and support. Let us know if you have tips and techniques or product information you'd like to share.

Last month, on Earth Day, we were invited to the open house for Provo's Energy Smart House in the Franklin Neighborhood. It looked very nice and is a huge improvement and asset to the neighborhood.

The Provo City Mayor, John Curtis,  presented Jeanne with a certificate of appreciation for the donation of the stained glass we made to the project. Jeanne designed a very smart looking mission style window that we installed in the front door. Visit our donations page to learn more.

Here the mayor is presenting a certificate to Jeanne.

And here we stand in front of the stained glass.

 
Last month we showed how a sandblast cabinet is generally setup. This month we'll introduce the pressure pot that holds sand, keeps in under pressure and conserves compressed air. The system from Harbor Freight is a very good value at around $130 especially when compared with similar units that run over $600 and are virtually the same.
 

Setting Up A Sandblast System Part 2


 

The pressure pot component of a sandblast system requires some assembly.

I lay it out on a workbench for easy access as I put air fittings, wheels and hoses on the pressure pot.

Air will enter the tank from an air hose at the quick connect on the right. You can see the blue handled on/off valve that allows the air to be stopped, then air goes through a filter which gets rid of excess moisture and into the splitter (with a gauge on top). The splitter lets air go into the top of the tank to pressurize the sand in the tank or to go down to the bottom of the tank to pull sand and air to the blast cabinet. 

On the bottom is an on/off valve to let sand into the air line or not. It's important that when you operate your system that this valve be entirely on or completely closed. If you only open it halfway, sand would eat away at the valve and ruin it in short time.

The bottom feed hose isn't yet attached to the pot.

I removed the grommet from the front of the cabinet and pushed the feed hose through. This is only a temporary solution. 

I get ready to seal the hose with tape inside and out.

On further thought, I'm not happy with poking the hose through the cabinet. I want something that will be more reliable.

I go to the hardware store and find these fittings. From left to right, the piece of hose and holding ring I cut off earlier with the hose fitting, a washer on the fitting to seal the opening, another washer against a different hose fitting, a smaller more flexible hose and a hose clamp.

I add some black silicone to the washers before putting them on the cabinet.

The other end of the hose will get a brass fitting and the blast gun.

Here is a view inside the cabinet, threaded fittings and washers in place with a hose that will allow the sand/air mixture into the cabinet and up through the blast gun.

Once the hose is attached from the bottom of the sand pot to the front of the cabinet, we're ready for abrasive.

I pour a few pounds into the top of the pot. This is aluminum oxide. I prefer to use it instead of sand, if you accidentally breath sand, over time it can cause silicosis, a buildup of silica in the lungs.

I pull the handle up to seal air in the pressure pot as I reach to turn the air on to the pot.

The sealed pot takes some time to fill up with air and reach the pressure of the system.

Then I open the sand flow valve on the bottom of the tank.

With my hands in the rubberized cabinet gloves and the side door sealed shut, I blast the pieces in the cabinet. It takes a hard grip to open the valve but the amount of sand being blasted is a considerably larger volume than the last cabinet.

The finished pieces turned out very well.

When I'm done, I turn off the sand flow valve on the bottom of the pressure pot, cut off the air inflow valve and blast the extra sand out of the hose into the cabinet until the pressure in the pot is released and the pot seal handle drops.

The difference between suiting up to sandblast and blasting in a cabinet is great. It's more comfortable, cleaner and easier to see what you're doing. I still have to suit up when glass pieces won't fit into the cabinet, but that's rare.

The cabinet is finished and I'm anxious to use it!


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Email:  david@gommstudios.com

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Sandblasting will add so much
to your ability as an artist.


We built a mission panel
for a home in Provo.

We are starting to offer
free patterns on the web